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-   -   Another beetle audio install - progress pics (https://www.germanlook.net/forums/showthread.php?t=5706)

Scotts73SB April 21st 2005 14:48

Wow thats some beautifull stuff... awesome color!! :agree: :agree:

Racelook April 21st 2005 18:12

Just as the rest!

Verry verry verry nice!!

Good job mate.

Wiebrand

ricola April 22nd 2005 05:49

Awesome job, but I wouldn't have expected anything else considering your work so far! :D

How are you going to fix them to the car, are them some hidden fittings bonded in?

Rich

hybrid_john April 22nd 2005 17:30

Great looking set of kick panels you've got there Das... :agree: :D

fred100 April 23rd 2005 16:13

just a question: how do you fix it in the car..???

Dasdubber April 24th 2005 06:38

Three M6 stainless bolts with nylock nuts hold them in place (two to a-pillar area, and one through firewall). Also they are an "interference fit" which means I have made them very snug (hard to get them in!) so they'll be nice and secure.

Marked out filler panel for the sub box....
http://www.netspot4u.com/~manxclub/a...pr24.sized.jpg

...so I knew how far to apply the filler to provide further strength and to smooth out the bumps.
http://www.netspot4u.com/~manxclub/a...pr24.sized.jpg

Bolted in the drivers side kick panel this evening - certainly isn't going to rattle as it is tight to get in and the three bolts with nylock nuts make them very secure.
http://www.netspot4u.com/~manxclub/a...pr24.sized.jpg

Fortunately managed to run the speaker wiring fairly discretely. Tomorrow the passenger side will go in.
http://www.netspot4u.com/~manxclub/a...pr24.sized.jpg

ECBug April 24th 2005 07:01

Looks like VW made it that way, Very nice work!

samcat April 24th 2005 15:33

Quote:

Originally Posted by Dasdubber
Fortunately managed to run the speaker wiring fairly discretely. Tomorrow the passenger side will go in.
http://www.netspot4u.com/~manxclub/a...pr24.sized.jpg


There isnt a jaw drop smiley where the jaw drops far enough!

Thats simply awesome! Certanly gives us mere mortals something to aspire too.

Sam C

Mudo April 24th 2005 17:21

Again....... A-M-A-Z-I-N-G !! :eek: :eek:

Only one doubt : How to fit it? :cool:

Thanks everyone

NO_H2O April 24th 2005 17:42

Very, Very clean install. Lots of work, but it is paying off now. :agree:

Dasdubber April 25th 2005 06:26

Okay, time for more pics....

After a bit more fine filler, I cut the filler panel to shape which will cover the 6x9 holes.
http://www.netspot4u.com/~manxclub/a...pr25.sized.jpg

This is the filler panel if you didn't guess already :)
http://www.netspot4u.com/~manxclub/a...pr25.sized.jpg

If I had my time over I would have recessed the sub or made the box so it could be inverted (but rollcage gets in the way)....but still looks good I think.....will look better after paint.
http://www.netspot4u.com/~manxclub/a...pr25.sized.jpg

Dasdubber April 25th 2005 06:27

After a bit of clearancing the passenger kick panel went in.... a little pursuasion was required due to the tight fit, but they got there eventually!
http://www.netspot4u.com/~manxclub/a...pr25.sized.jpg

Two bolts accessed through tweeter/woofer holes and one through the port hold them in place - all of which are a pain in the ar$e to access but to have them hidden from view it had to be done.
http://www.netspot4u.com/~manxclub/a...pr25.sized.jpg

Troy_Audio April 28th 2005 12:47

SICK!:clap: :trophy: :clap:
Thats it..
Awsome job mang..
looks waybetter than factory
Peace Troy

Dasdubber May 1st 2005 05:43

Just a little work on the wiring system - I threaded some plastic tube through both heater channels for the wiring - here is the stinger 1/0 gauge cable that will power the amps...more progress to come.

http://www.netspot4u.com/~manxclub/a...May1.sized.jpg

Dasdubber May 2nd 2005 05:38

Took a couple of hours to lay out all The cables to figure out what had to go where (wanted to avoid pulling the wrong cables through the wrong spot!).
http://www.netspot4u.com/~manxclub/a...May2.sized.jpg

After a bit of lube (silicon spray) assisted slipping the cables through both tubes - especially the 1/0 power cable.
http://www.netspot4u.com/~manxclub/a...May2.sized.jpg

Knocked up an MDF mounting box for the fuse panel - wires everywhere at the moment but it should be pretty sano once done. Painted it in body colour so it looked the goods (sorta).
http://www.netspot4u.com/~manxclub/a...May2.sized.jpg

As you can see, I still have a bit of work ahead of me!
http://www.netspot4u.com/~manxclub/a...May2.sized.jpg

NO_H2O May 2nd 2005 13:13

He just keeps going and going. :agree:
The sicker you think, the player you get :laugh:
Once again,,,,, very nice work. :cool:

Troy_Audio May 2nd 2005 13:51

Dont you just love that fusebox..
Looks good man..
Peace Troy

Dasdubber May 8th 2005 06:52

Over the weekend, managed to solder wire ends and insert them into fuse panel. Bit more tidying still to come....and haven't started under the bonnet yet!
http://www.netspot4u.com/~manxclub/a...May8.sized.jpg

I had the sub box insert panel covered in vinyl (same as seats etc) by the upholsterer....then filled around the edges to make it a flush fit.
http://www.netspot4u.com/~manxclub/a...May8.sized.jpg

After some more fine filler and high build primer, not to mention more sanding....base and clear coat will go on. Should be a nice contrast with the vinyl.
http://www.netspot4u.com/~manxclub/a...May8.sized.jpg

Troy_Audio May 9th 2005 01:05

Nice
That was a very good idea
Looks Classy
How do you like the Watson kit so far?¿
Peace Troy

Dasdubber May 9th 2005 18:16

Thanks Troy.

Watsons kit so far is really good. The instructions are very comprehensive and for someone like me with very little experience in auto electrics, it makes the process a lot easier. The marked wires are also very useful. I haven't found anything wrong with it yet actually!

volkdent May 9th 2005 19:40

Your going the most amazing job with all of this. I'm really impressed with your attention to detail in every arena!

Jason

Troy_Audio May 9th 2005 22:01

I do love the marked wires..
the fuse box it trick looks great on that base you made..
Keep us posted on the Project of the year..
Peace Troy

Dasdubber May 12th 2005 18:40

Wiper and headlight switches are back in place (but not yet wired up) and the little alloy retaining nuts were polished up. New ignition switch also in place (which has an accessory position).
http://www.netspot4u.com/~manxclub/a...ay12.sized.jpg

Monster tach back into position as well and wired up - expanable nylon cable conduit was used to keep the wires tidy, and rubber grommet for wires through the body of course.
http://www.netspot4u.com/~manxclub/a...ay12.sized.jpg

All those connections took bloody ages to solder, join, clamp into connectors, heatshrink and bolt in place. It will all be tidied up a little more once I get the ignition switch, wiper and headlight switches and wiper motor sorted.
http://www.netspot4u.com/~manxclub/a...ay12.sized.jpg

Mudo May 17th 2005 05:00

..... any more!! ...... any more!!! ....... jejejejejeje


:)

Dasdubber May 17th 2005 08:37

I made a switch panel out of aluminium and gave it a brief polish (a hazard switch off late model beetle, then three switches (one for fuel pump, one for windscreen washer, and one spare).
http://www.netspot4u.com/~manxclub/a...ay17.sized.jpg

Pic is a bit blurry but you get the idea - because the original fuse box is no longer used, I thought it was a perfect spot for the switches.
http://www.netspot4u.com/~manxclub/a...ay17.sized.jpg

Two stainless button head bolts with nylock nuts secure the panel in place.
http://www.netspot4u.com/~manxclub/a...ay17.sized.jpg

I layed down another coat of high build primer on the sub box today...bit more filler required to smooth out some imperfections before the base coat colour goes on. You can see the recessed section for the vinyl insert.
http://www.netspot4u.com/~manxclub/a...ay17.sized.jpg

tom'72 May 17th 2005 12:02

Absolutely fantastic work, I do fiberglass work myself and can imaging making those kicks would be one heck of a job :agree:

Troy_Audio May 17th 2005 14:22

Ahh Man..
Its tonice..
I think i need a new bug Mines not as kool..lol
Peace Troy

Dasdubber May 21st 2005 06:36

Thanks guys :agree:

Laid down three coats of base coat on the sub box....
http://www.netspot4u.com/~manxclub/a...ay21.sized.jpg

After base coat came a few coats of clear...
http://www.netspot4u.com/~manxclub/a...ay21.sized.jpg

One final shot for today - hopefully tomorrow I'll get the vinyl insert and sub in place, and the box into the car (although carpets are still a little way off).
http://www.netspot4u.com/~manxclub/a...ay21.sized.jpg

Racelook May 21st 2005 13:20

Stays damn nice mate!!

Wiebrand

Dasdubber May 22nd 2005 08:07

Vinyl sub box insert was popped in place and sub positioned just for the pic (still have to fix it in place).
http://www.netspot4u.com/~manxclub/a...ay22.sized.jpg

Hopefully will get it bolted in place soon.
http://www.netspot4u.com/~manxclub/a...ay22.sized.jpg

Troy_Audio May 24th 2005 18:10

Lookin Great ..
hey Sent You a PM..
Peace Troy

Dasdubber May 31st 2005 08:51

No great advances - wiring pics will be up soon once I tidy it all up.

The optima yellow top D34 battery has been purchased - now I can sort out the power junction point and power/ground wires.

http://www.netspot4u.com/~manxclub/a...ay31.sized.jpg

Troy_Audio June 1st 2005 13:51

Comming to geather nice..
I put my Bug Sound system in >>Dodge Ram 1500<<
Get some Good pix of the power junction..
I was not real sure how to do them would like to see the way a pro dose it..
Peace Troy

NO_H2O June 5th 2005 09:50

Dasdubber,,, Your system turned out very nice. Lots of hard work, but it sure did come together nice. :agree:

Dasdubber June 7th 2005 08:51

Hey Troy - dodge ram looks pretty tough!!

Thanks NO_H2O - its coming together pretty well - just can't wait to hear it!

Okay, a new update...
Started playing with the battery clamp (aluminium) and mdf surround....
http://www.netspot4u.com/~manxclub/a...Jun7.sized.jpg

The two long bolts will go through the floor up through the mdf and aluminium (through those two holes). The mdf will be fixed to the battery clamp and supported underneath the fuse block which can be seen here.

Of course the mdf will be tidied up, edge routed (roundover) and painted in body colour to match fuse panel box...and aluminium will be milled and polished.
http://www.netspot4u.com/~manxclub/a...Jun7.sized.jpg

Troy_Audio June 8th 2005 18:55

Oh Maan Thats Pretty Far Out!!

:-)
Nice Peace..
Troy

Dasdubber June 19th 2005 06:34

No major progress - just prepped and painted the battery surround in two pack base/clear - will look pretty nice for something that no-one else will see! I'll have to lift the backseat up at shows ;)

Hopefully more progres pics next weekend if the car is back from the trimmer by then.

http://www.netspot4u.com/~manxclub/a...un19.sized.jpg

Dasdubber June 26th 2005 05:40

Bit more progress today, cleaned up the earth point and used a Stinger fitting for the battery ground (1/0 cable).
http://www.netspot4u.com/~manxclub/a...un26.sized.jpg

The painted battery surround platform which houses the fuse holder was bolted into position along with the battery and ignition junction blocks (hidden under the surround)
http://www.netspot4u.com/~manxclub/a...un26.sized.jpg

Decklid spring is back on so it stays open without the old screwdriver in hinge trick - hopefully more work on the audio in the next week or so. Sub box went in this arvo (will get some pics soon) - just have to bolt it down.
http://www.netspot4u.com/~manxclub/a...un26.sized.jpg

Troy_Audio June 27th 2005 09:51

Oh Boy..
Getting So Close Now..
What is left on the list
Peace Troy

Dasdubber June 27th 2005 18:58

Quote:

Originally Posted by Troy_Audio
Oh Boy..
Getting So Close Now..
What is left on the list
Peace Troy

Still a few things - the most major of which is to remove and paint the front beam and trailing arms - once these go back on the brake lines can be connected and bled. There is still a bit of wiring to sort out before final checks....then the engine can finally be fired up and run in!!


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