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fahrvergnugen April 18th 2014 13:45

Finished the cage today, it only needs welding now.
http://www.keversite.nl/fotoalbum/fotos/131722.jpg
http://www.keversite.nl/fotoalbum/fotos/131723.jpg
http://www.keversite.nl/fotoalbum/fotos/131724.jpg
It;s in hoover mode again
http://www.keversite.nl/fotoalbum/fotos/131725.jpg
http://www.keversite.nl/fotoalbum/fotos/131726.jpg

Paul.

fahrvergnugen April 23rd 2014 15:49

added some metal to the Porsche front suspension.

http://www.keversite.nl/fotoalbum/fotos/131839.jpg

Paul.

fahrvergnugen May 5th 2014 15:52

Made a new attempt on a working gear select mechanism, seems to work.
http://www.keversite.nl/fotoalbum/fotos/131977.jpg

There will be zero movement here.
http://www.keversite.nl/fotoalbum/fotos/131975.jpg

Paul.

fahrvergnugen May 9th 2014 15:07

For the future Nitrous plans I need (after some advise) 4 fuel lines. one supply/return for the efi and one supply/return for the NOS. So I have being shopping today.

http://www.keversite.nl/fotoalbum/fotos/132021.jpg

Paul.

fahrvergnugen May 10th 2014 08:47

Fuel line nr. 3 en 4 are in place.

4 connections up front
http://www.keversite.nl/fotoalbum/fotos/132028.jpg

And 4 connections in the back.
http://www.keversite.nl/fotoalbum/fotos/132029.jpg

Paul.

volkdent May 14th 2014 20:52

I love all the hard lines, I wonder if you've considered vibration and fatigue cracking over time?

Jason

fahrvergnugen May 16th 2014 15:38

Quote:

Originally Posted by volkdent (Post 88298)
I love all the hard lines, I wonder if you've considered vibration and fatigue cracking over time?

Jason


Hi Jason,

Yes I thought about that. Inside the chassis are a few steel tubes welded to the side. All the fuel lines are mounted with tyraps to that tubes. I mounted a little rubber hose around the tubes to make sure the lines don't rub.

Paul.

fahrvergnugen May 17th 2014 07:47

Getting closer with the coilover set-up 3.0
http://www.keversite.nl/fotoalbum/fotos/132102.jpg

Paul.

fahrvergnugen May 24th 2014 15:03

almost done, just need to weld the adjusters when they are finished.
http://www.keversite.nl/fotoalbum/fotos/132174.jpg
http://www.keversite.nl/fotoalbum/fotos/132173.jpg

No need for shocktowers.
http://www.keversite.nl/fotoalbum/fotos/132177.jpg

944S anti rollbar
http://www.keversite.nl/fotoalbum/fotos/132176.jpg

Paul.

effvee May 25th 2014 21:05

944S anti rollbar
http://www.keversite.nl/fotoalbum/fotos/132176.jpg

Hi, the coil over shocks with the upgraded mountng bolt. I have read and read again where this coilover shock is great as a secondary assist. However the stock torsion bars are better. I would add the 944 sway bars. Man I sure wish this courld be really nailed down. I have three sets of 944 trailing arms, one with the sway bar; all early version (snubbers):o, as to which is better/stronger. Please believe I'm not trying to rain on your post, I love it, I just have questions.

I have real reservation about cutting into the torsion bar housing. In order to, for me lesson the possibility of a 915 trans fitting. I have reserved possibily using a much weaker in poundage torsion bar and the coil oves. The ideal of the 902, because of length, knowing that it has a weak first gear; rather than touching that strong point in the rear suspension. Even when they modify by cutting out areas, gives me the shivers about breakage in the exact area.

This Porsche bolt that you use for the lower coilover mount will be all that support your car/ride height. Will this be a dialy driver?

fahrvergnugen May 26th 2014 16:02

Quote:

Originally Posted by effvee (Post 88330)
944S anti rollbar

Hi, the coil over shocks with the upgraded mountng bolt. I have read and read again where this coilover shock is great as a secondary assist. However the stock torsion bars are better. I would add the 944 sway bars. Man I sure wish this courld be really nailed down. I have three sets of 944 trailing arms, one with the sway bar; all early version (snubbers):o, as to which is better/stronger. Please believe I'm not trying to rain on your post, I love it, I just have questions.

I have real reservation about cutting into the torsion bar housing. In order to, for me lesson the possibility of a 915 trans fitting. I have reserved possibily using a much weaker in poundage torsion bar and the coil oves. The ideal of the 902, because of length, knowing that it has a weak first gear; rather than touching that strong point in the rear suspension. Even when they modify by cutting out areas, gives me the shivers about breakage in the exact area.

This Porsche bolt that you use for the lower coilover mount will be all that support your car/ride height. Will this be a dialy driver?

Hi Effvee,

I understand your concerns but I wanted the original width. using 7J fuchs and aluminum trailingarms meant I had to cut the torsion tube.
the lower shock bolt is disined to carry the weight, this is why i bought it and not use a home made bracket.
All comments are apprecieted;)

It will not be a daily driver. it will be my "good wetter" and VW meeting ride.

Paul.

fahrvergnugen June 4th 2014 09:02

Rear of the car is now adjustable. Coilover set-up 3.0 is now finished
http://www.keversite.nl/fotoalbum/fotos/132434.jpg
http://www.keversite.nl/fotoalbum/fotos/132433.jpg

Paul.

fahrvergnugen June 18th 2014 15:18

Today I reached a new milestone. The floor is of to the sandblaster to get blasted, metalized and get some undercoat.

http://www.keversite.nl/fotoalbum/fotos/132598.jpg
http://www.keversite.nl/fotoalbum/fotos/132600.jpg

Paul.

fahrvergnugen January 10th 2015 10:36

luggage comp. raised and cage surrounding fixed. only needs welding now.
http://www.keversite.nl/fotoalbum/fotos/135261.jpg
http://www.keversite.nl/fotoalbum/fotos/135259.jpg
http://www.keversite.nl/fotoalbum/fotos/135260.jpg

Paul

Wally January 11th 2015 08:10

nice work Paul!

fahrvergnugen January 11th 2015 12:05

Thanx, it's all in the details Walter;)

Wally January 11th 2015 13:12

Absolutely! It great seeing someone taking their time to sort the details out. I usually donīt have that patience...

fahrvergnugen January 17th 2015 11:23

A good friend started welding my cage today.

http://www.keversite.nl/fotoalbum/fotos/135410.jpg
http://www.keversite.nl/fotoalbum/fotos/135411.jpg
http://www.keversite.nl/fotoalbum/fotos/135412.jpg
http://www.keversite.nl/fotoalbum/fotos/135413.jpg

spannermanager January 17th 2015 16:59

Shock Top mounts are clever Paul, like it....lots.:)

fahrvergnugen January 18th 2015 05:03

Quote:

Originally Posted by spannermanager (Post 88981)
Shock Top mounts are clever Paul, like it....lots.:)

Thanks, hope they work.

spannermanager January 19th 2015 10:25

I'm sure it will be fine, The loads are well distributed in your design, brilliant height adjuster idea, but the lower bolts would keep me awake, I know they are super tough, but could you not run a tube through the arm, TIG weld it in and through bolt it?. as if you don't have enough to do already lol.:)

fahrvergnugen January 19th 2015 17:03

Quote:

Originally Posted by spannermanager (Post 88990)
I'm sure it will be fine, The loads are well distributed in your design, brilliant height adjuster idea, but the lower bolts would keep me awake, I know they are super tough, but could you not run a tube through the arm, TIG weld it in and through bolt it?. as if you don't have enough to do already lol.:)

That is an option, but they are designed for this and I am not the only one using them.

Cheers Paul.

SuperRSi February 14th 2015 21:26

Those arms in much heavier 944/944T race cars are running pure coil-overs and that single shear bolt on their arms. I am doing the same in my Bug and have no thoughts drilling or welding the cast aluminum arms. If I was that worried I would rather replace the arms with the heavier Mendeola arms. I am working on making the upper shock mount double shear on two chassis now and will post on my build thread as it plays out.

fahrvergnugen February 21st 2015 15:26

Quote:

Originally Posted by SuperRSi (Post 89046)
Those arms in much heavier 944/944T race cars are running pure coil-overs and that single shear bolt on their arms. I am doing the same in my Bug and have no thoughts drilling or welding the cast aluminum arms. If I was that worried I would rather replace the arms with the heavier Mendeola arms. I am working on making the upper shock mount double shear on two chassis now and will post on my build thread as it plays out.

My thoughts. I'll be watching your thread as well.:goodjob:

fahrvergnugen June 6th 2015 16:58

it's bin a wile but i'm still on it.

raised boot floor almost ready.
http://www.keversite.nl/fotoalbum/fotos/137329.jpg
http://www.keversite.nl/fotoalbum/fotos/137330.jpg

paul.

fahrvergnugen August 6th 2015 16:49

Dry build has started.

http://www.keversite.nl/fotoalbum/fotos/137766.jpg

Paul.

fahrvergnugen August 9th 2015 09:06

More testfitting.

http://www.keversite.nl/fotoalbum/fotos/137767.jpg

fahrvergnugen September 4th 2015 16:27

Big step forwards. body blasted and epoxy.
http://www.keversite.nl/fotoalbum/fotos/138250.jpg
http://www.keversite.nl/fotoalbum/fotos/138249.jpg
http://www.keversite.nl/fotoalbum/fotos/138248.jpg

Paul.

Wally September 5th 2015 10:17

Looks cool already! Now the fun(ner) part starts: build-up!

fahrvergnugen September 6th 2015 15:02

Quote:

Originally Posted by Wally (Post 89513)
Looks cool already! Now the fun(ner) part starts: build-up!

Thank Walter. Dry building and spending lots of money starts now.

fahrvergnugen September 27th 2015 13:41

Started on the stainless brake lines, the red brackets and bolts will be replaced by black ones.
http://www.keversite.nl/fotoalbum/fotos/138390.jpg
http://www.keversite.nl/fotoalbum/fotos/138391.jpg

Paul.

Wally September 27th 2015 14:49

That alu (billet) handbrake lever is totally dope!

fahrvergnugen September 28th 2015 15:07

Quote:

Originally Posted by Wally (Post 89823)
That alu (billet) handbrake lever is totally dope!

Thanks, but it's just a cheap(ish) hydraulic handbrake and mounted the 7 stage bias to it.

fahrvergnugen October 18th 2015 15:30

Did some more plumbing.

New flexible line secured with anodised clamp and bolt.
http://www.keversite.nl/fotoalbum/fotos/138609.jpg
http://www.keversite.nl/fotoalbum/fotos/138611.jpg

More bends in the stainless hardline.
http://www.keversite.nl/fotoalbum/fotos/138612.jpg
http://www.keversite.nl/fotoalbum/fotos/138615.jpg

bugpilot October 21st 2015 09:05

Hey Paul,

I'm really impressed by the quality of your build!
Where did you buy the red brackets for the brake line? A set of them would be nice for my project.

Regards,
Tobi

graham October 21st 2015 13:37

Very tidy, the stainless hardline looks great.

fahrvergnugen October 22nd 2015 15:47

Quote:

Originally Posted by bugpilot (Post 89886)
Hey Paul,

I'm really impressed by the quality of your build!
Where did you buy the red brackets for the brake line? A set of them would be nice for my project.

Regards,
Tobi

thanks Tobi. the brackets and all the other shiny stuff is from torques on ebay.

Cheers.

fahrvergnugen October 22nd 2015 15:50

Quote:

Originally Posted by graham (Post 89887)
Very tidy, the stainless hardline looks great.

Thanks, I love the looks of this hardline, but it's a PITA to flare. looks so much better as the copper or steel lines.

Paul.

bugpilot October 23rd 2015 05:04

Thanks Paul!

fahrvergnugen January 10th 2016 15:00

Not much of an update but there is some progress.

Finished the rear brakelines.
Checked the gearbox, cleaned it, relocated the breather, used new seals and gaskets and gave it some paint.

http://www.keversite.nl/fotoalbum/fotos/139514.jpg
http://www.keversite.nl/fotoalbum/fotos/139515.jpg
http://www.keversite.nl/fotoalbum/fotos/139516.jpg


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