one of us needs to make a template available for this. since i haven't tackled it yet, how about you?
it would be great if it was available in full size in PDF so it can be printed (on plotter at kinko's or wherever) and used to cut the material. i have some c/f piece i will be using with no room for error.
as for the sealing, i have heard jake say that he has used the seal from bus sealing tin since it has adhesive on it already (double stick tape) and leaves it as easily removable tin. it is basic foam.