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It's not the tire size that matters, it's the width and offset of the wheel. Seems like your front wheel is too wide and too far out from the centerline, and that forces the outside edge of the tire to hit the fender.
Nothing you can do about that except get wheels that fit better.
That's the way I see it. I'm not the best with standard beetle suspensions and I'm no wheel expert, but that's my take on it. Good luck.
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Mike Serrone
'08 GTI DSG :: 1980 911 SC Track Car
1972 1302 German Looker - dearly missed
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