I just placed my torsion covers on today for final assembly. I used some grease and they slid right over the bushing untill they touched the chassis. I would make sure that your torsion bars are going all the way into your chassis and spring plates because sand can get in there and make them hang up. I had that problem since the person that sold me my spring plates sand blasted them.

Also make sure that there is no extra bushing material left in the torsion caps. So to give a good assembly procedure clean the splines on the torsion bars and spring plates and remove any excess rubber from the inside of the torsion cap and then grease them.
To clean the splines on the torsion bars I used a tooth brush and some penatrating oil. Spray the oil onto the splines and brush the old grease and grime off of the splines.
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I love my money pit, uhm, err, I mean my car.
1969 beetle in the works... 2.0 type 4 DTM...
2004 Suzuki GSX-R 1000

crashed
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