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Well I feel like a hack I guess... LOL. But I just used all galvanized steel for mine and have had zero problems at all. I had an exhaust shop just bent me a bunch of 90* bends, then I went to home Depot and bought 2 10ft. Sticks of 1 1/2" galvanized steel electrical conduit for the whopping price of $15 a stick. It's worked great for me thus far. I chose the steel route cause I didn't have the means to weld aluminum, nor even get it here in the small town that I live in.
@humble with the wiring I can feel your pain cause I've ditched the OE fuse block in favor for a much more updated unit. Vw used the same fuse block in water-cooled cars from 89'-99' called CE2 (central electric 2). I've been happy since I switched over to a newer unit.
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