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Old November 28th 2010, 16:37
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ricola ricola is offline
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Join Date: Jul 2002
Location: Warwick, UK
Posts: 1,137
A while back I realised that the dowel alignment holes in the adapter plate were machined incorrectly and the supplier refused to fix it so I either had to buy a new one or sort it out myself! Previously I had filed out the holes to get the adapter plate to bolt on but it was not concentric to the crank centerline. I decided to cut the old holes out, then weld in new thick sections in the correct place. Here's one of the new sections before cutting into the plate.


There are two alignment holes, one on each side, so I turned up the MIG and welded the new sections after making sure the plate was aligned correctly, this was done by using a depth gauge all around the trans locating ring up to the flywheel diameter and repeatedly tweaking things until it was all perfectly aligned. While I was at it, I also welded on a small plate on the upper left corner to cover up an opening.


All cleaned up and repainted before fitting to the nice and clean engine!


Stock 911 clutch all fitted up, the release arm needs to be attached to the release bearing before you mate the engine and trans, the pivot bar is then slid through it's centre through bosses in the bellhousing.


All together again for the last time before it goes into the car! I also made up a new clutch hose to mate to the slave cylinder.


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