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Old February 12th 2024, 04:12
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owdlvr owdlvr is offline
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Join Date: Sep 2008
Location: Canada - West Coast
Posts: 851




Rally bug heater channels are looking pretty good inside...but the bottoms of each were pretty rotten. Bob and I found a couple of spots, and patched them, but when the sandblaster came out...what was left was swiss-cheesey. It would seem both left and right sides were full of sand...from sandblasting the shell 13years ago. That held water/moisture, and rotted out the bottom and some of the running-board sides.







Heater channel bottoms in, door gap on the driver's side fixed, cracked hinge on the driver's side fixed...I mean, this was going to be a quick respray, right? I guess at this stage, we might as well fix everything [img]//storage.proboards.com/forum/images/smiley/tongue.png" class="smile" alt=":P[/img]

Well, since we're cutting out sheet metal...I should probably feel guilty.



...and putting new metal in.







Pedal set has the clutch pedal in line with where it was with the old set, but the pedals are 3" closer to the bulkhead. That should give me enough leg room to compensate for the added height off the floor they will have. Turns out the master cylinders shipped without some needed parts, so this project will have to wait a bit.

...and now we spend the next week working in my office, or cleaning/prepping the house for my family from the east to visit. No shop time for at least a week.
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'71 Type 1 - Rally Project
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'73 Type 1 - Proper Germanlook project
'68 Type 1 - Interm German 'look' project
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