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Old March 8th 2010, 12:22
V8SuperBeetle's Avatar
V8SuperBeetle V8SuperBeetle is offline
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Join Date: Oct 2007
Posts: 220
Still pluggin' away! Got a few things accomplished this weekend.

Got the transmission tunnel and driveshaft tunnel made. I got some 18 gauge galvanized steel, cause that's all they had in 18 gauge, and a 3' section of 6" pipe. I needed something thin enough that I could bend on my own. I did take precautions to make sure I didn't get sick from welding galvanized steel. I had the garage wide open and a fan in front of my face the whole time. It also helped that it was windy out yesterday. So I cut out the steel using my patterns. For the driveshaft tunnel, I tacked the steel to the pipe and rolled the steel over it. For the tunnel, I just hand formed it over the pipe.

It can out really well. My pattern was a little off after doing some additional trimming cause the floor warped slightly from all the welding. So I had to make so relief cuts to the passenger side of the tunnel to get it to fit right. It's all fully welded up and very strong.

The car is a little cluttered inside at the moment cause I'm in the middle of hooking up my shifter. Just a few more things and the shifter will be finished.






I also got the throttle cable and pedal hooked up. It works very well, but as you can see, it's a tight fit.






The brakes are also hooked up and ready to rock! My brother came over after I got all new lines ran and hooked up, and we bled the system. It took forever to completely bleed the new system and to fix little leaks. The brake pedal is very firm and works great though. The rear brakes are stiffer than the front though. I got the pedal setup so the front brakes some in hard first, then the drums.

My only concern is the rear brakes line that goes to the master comes close to the exhaust manifold. Everything is so cramped in the engine bay with this S10 frame. I'll more than likely have to wrap the exhaust by the brake line.




Last but not least, I started working on the steering. I extended the shaft that goes to the steering box so the steering wheel will be closer to me and away from my knees. I just need to relocated the steering mount from the firewall to the dash bar and it'll be ready to rock.




Once the steering is done and the shifter is hooked up, all there is to do to drive her around the block is to run the gas line and to make a battery box! I hoping to have video up of the first drive this coming up weekend. Then I can finally move this thing out of the garage so I can clean up without having to need 3-4 people to push it back in. LOL!
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