here is some info boygenius pulled for us...
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They base there price on coverage area and size. The more graphics and logos the more it costs. The most for a 3" (2"X3") patch is $4.78 apiece for 50 units and $2.88 apiece for 100 units. Thread count depends on the detail of the artwork. That price includes up to seven colors.
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given those prices are the most based on 7 colors and i would only see using one o two, but you can assume $3 or so at the 50 unit price. there would be no use in making more than that at this time. and at this point we could only sell 5-10 at around $5. don't think we can cover that. i have someone i can check with that will do small runs. we may be better off paying slightly more per patch for a very short run. we don't have the capital to spread around to the various things we want to get done at this point. will let you know what i find out.