help repairing this rust hole!!

[carolinaslim]

Just got my super back from my little sister. She had it for several years. When I started to inspect the old car notice a bad rust hole under the rear window. I remove the rust from the area but need advice on fixing it. I have some 22 guage sheet metal that i would like to weld in. I have a small aluminum piece i have used to mold to the section. I then am planning on using the mold to bend the sheet metal to. I guess what I'm asking is what would you geat folks do to fix this problem area.
I will try to post some images of the area below if I can.

http://photos1.blogger.com/img/123/2669/320/vw2.jpg
http://photos1.blogger.com/img/123/2669/320/vw1.jpg
http://photos1.blogger.com/img/123/2669/320/vw3.jpg

If these image dont work I have some pictures uploaded at my blogger.
http://blchappell.blogspot.com/
Well looks like i can't figure out how to attach the images hope the url above helps.

If anybody has some pictures of their repair of this area would be killer

Thanks Slim

[Racelook]

I have done the same on both sides. And I think more supa-owners.. because there the water stays what comes in at the "moons".

There are pics on my samba-"site"
http://www.keversite.com/wiebrand

Wiebrand

[carolinaslim]

Thanks Racelook

If you were me how would you go about fixing this hole. I dont have a donor part to weld in, so I was thinking of taking a piece of sheet metal and getting it behind the hole and spot welding it in place. Then us some tiger hair to fill the area. Is this the best way to do this if you dont have a donor piece. Does the hole need to cut larger? Any and all suggestions will be greatly appreciated.

again thanks Racelook :agree:

Slim

[Racelook]

"tiger hair"? If that is the same on polyester mats I say no. I would surch for an donor, cut the rusty out and replace it with the donorpiece. Or I would make an new waved sheet to replace the new one.



I you want to use polyester...................... I know less of it, but all the rust must be out of that place before you add it on.

WIebrand