5-speed LSD Thing

[Bruce2]

Originally Posted by yetibone

..... Bug@5speed makes the front housings now,..... Using either 901 is cheaper than a Berg 5 speed.

How do you figure?
The Bug@5speed conversion bits are just as much $$$$ as the Berg 5 kit. Construction of either gearbox requires typical rebuild parts, which are quite a bit more expensive for the 901 trans. A LSD for a VW is a lot cheaper than for a 901. The cost of a 901 ZF isn't the only problem. Just try to find one.

Gearing is another issue. For a Thing that sees some off roading, low gears is what you want. With a VW gearbox, you can pick your gears at no extra cost. The aerodynamic shape of a Thing means you won't be cruising at high speeds, so tall Porsche gears are not wanted.

So with a 901 mit-ZF in a Thing, it costs more, takes way more work to adapt, and is geared wrong.

[yetibone]

See the Berg website here and see the price of a conversion kit. Also see the cost of a Quaife for a VW transmission. Remember, ZF doesn't make them anymore, so he'll have to count on the stock one being intact, and not robbed away for someone's drag car. So, just the parts, minus the Quaife comes to $1819.30, because you have to have the Berg shifter too. Quaife included, the price is $2893.30. Just parts.

Installing a Berg 5 in a VW transmission isn't a weekend job. It takes more knowhow than most average, mechanically inclined men can muster. It also requires special tools, jigs, and fixtures. Figure up the labor to build one as being over the price of a stock transmission rebuild by a good margin, and a rebuild is manditory to install the parts to convert the VW tranny to a 5 speed.

See bug@5speed site here and see the price of a nose cone. You can even buy a front mount, a Quaife to put in the 901 and be at $2231.98 for the parts to do the job. Without a Quaife, it's $679 for the conversion parts. You can even add the most outrageous price you can think of for a 911/901 shift rod, or labor to make one, and be under Berg's price. I didn't have to rebuild mine before I installed it. No new bearings, or blocker rings. It works perfectly.

Given your vast knowledge of these cars, I'm quite sure you know how it is to open up a 901, remove the intermediate plate and gears, flip the diff, and install the whole works back again with a 911/901 housing, and rod. It took me 3 hours. That's including making a shift rod, replacing seals, and relocating the vent.

[Bruce2]

Originally Posted by yetibone

.....open up a 901, remove the intermediate plate and gears, flip the diff, and install the whole works back again with a 911/901 housing, and rod. It took me 3 hours. That's including making a shift rod, replacing seals, and relocating the vent.

How did you set the backlash?
Does that 3 hrs include the fab time for the chassis and shifter/tunnel?

You and everyone here always seem to ignore the cost to rebuild that 40 year old 901 gearbox, but never forget the cost to rebuild the Bug 'box. The fact that you got lucky and found a well cared for, low mileage gearbox is irrelevant. Unless everyone here thinks it is perfectly acceptable to tolerate a worn out gearbox in such a project build.

bugat5speed prices:
nosecone 225 Euros
transverse front mount 215 E
shifter 350 E
output flanges for 944 CVs 298E

Then there's the rebuild parts:

Synchro sleeves 1st gear/ reverse 901/914 - 360 Euro
Synchro ring 901/914 - 65 Euro
dogteeth 901/914 - 130 Euro
Sealant kit 901/914 - 68 Euro
throw out bearing 914 - 180 €

If you're gonna compare a rebuilt Berg 5, compare it to a rebuilt 901 converted to install in a Bug.

If you insist on stating you must use a Berg shifter, then the comparison must include the Bug@5speed shifter. If you say you don't need the Bug@5speed shifter, then I say you don't need the Berg 5 shifter. I don't have a Berg shifter in my car with it's Berg 5.

Then there's the core price. I've seen plenty of 901 5 speeds offered at swap meets. They are always $450-$500 minimum. Late Beetle gearboxes can be had for under $100.

[petevw]

Tossing around these numbers on a 901/Berg5 makes a rare 923 tranny worth the asking of 1500-2000 you sometimes see around.

[yetibone]

Bruce, neither price included a rebuild.

Neither price included the parts necessary to rebuild.

A 901 doesn't have to be rebuilt to convert. A Berg 5 does.

The bug@5 speed shifter and flanges aren't necessary. Stock 914 ones will work fine.

I set my backlash with machinist rouge. It took two intermediate plate gaskets.

No, I didn't fab the shift linkage as part of flipping the diff in the transmission. Happy?


Keep on beating this horse if it makes you feel good Bruce. I'm sharing my experience with using a 901. You're arguing for the sake of being yourself. If you were truly out to share your experiences with using your Berg 5, perhaps you wouldn't deliver the message like a grade school nerd with a Trapper Keeper that's cooler than everybody elses Trapper Keeper.

So, keep on. We all know you hate the thought of people modifying Volkswagen cars with Porsche parts. Go on and roll with it if it makes you feel better.

[oasis]

I realize a 181 is even more aerodynamically impaired than my 1302 was, but I just want to toss out this reminder: I am going to be more interested in day-to-day driving (highways, cornering, braking -- you know, the German Look attributes) than off-roading.

Since it is a Thing discussion and it won't be slammed for slamming sake, I didn't want to ignore the off-road component.

Although I am only theorizing and investigating feasibilities, I was just playing around with the idea of a low first and a second-thru-fifth being equivalent to a driveable first-thru-fourth. Whatever the outcome, I do indeed want to go down the interstate effortlessly with traffic (and by traffic, if necessary) as I did in my 1302 days.

[yetibone]

Ah, granny gear!

Yeah, some considerable changes would need to be made to either choice of transmission if you were to have a low-low first. For that, you would indeed be better with a Berg 5, since all the ratios would get changed to have a super-low first, a second gear you could start from a dead stop with, and a usable spread between each gear from second, up to fifth. By design, VW trannies have a stronger first gear.

A 914/901's magnesium intermediate plate would be a weak point offroading with a low-low first gear. The first gear's cogs are on the opposite side of the plate from the side that the other 4 gears are on. This design leaves first, and reverse gears supported by only one bearing essentially; the one in the intermediate plate. The other 4 gears are supported by the bearings in the back of the transmission case, AND the bearings in the intermediate plate. First gear is really not supported well enough to hold up to the amount of torque it could see in an off road environment, if it were a very low ratio.

[oasis]

I avoided saying granny gear because my only experience with one was on a Syncro Vanagon. That seemed too low for the mild (if any) off-roading I would be doing with a Thing.

My response was more a stream of consiousness response about a Thing not being highway worthy, which in its factory stock arrangement is pretty close to the truth. Seeing your response to my response, I see I am trying to be the master of all trades -- which is rather dumb. I now see I should choose between being a jack of all trades and being a master of one. If it becomes being the master of one, I will lean in the GL direction rather than off-road.

There is plenty of info here for me to chew through once I get a focus ... and a Thing. Thanks!

[Bruce2]

Originally Posted by yetibone

Bruce, neither price included a rebuild.

Neither price included the parts necessary to rebuild.

A 901 doesn't have to be rebuilt to convert. A Berg 5 does.

The bug@5 speed shifter and flanges aren't necessary. Stock 914 ones will work fine.

I set my backlash with machinist rouge. It took two intermediate plate gaskets.

No, I didn't fab the shift linkage as part of flipping the diff in the transmission. Happy?


Keep on beating this horse if it makes you feel good Bruce. I'm sharing my experience with using a 901. You're arguing for the sake of being yourself. If you were truly out to share your experiences with using your Berg 5, perhaps you wouldn't deliver the message like a grade school nerd with a Trapper Keeper that's cooler than everybody elses Trapper Keeper.

So, keep on. We all know you hate the thought of people modifying Volkswagen cars with Porsche parts. Go on and roll with it if it makes you feel better.

Of course you just had to take a personal attack. Couldn't keep it technical, could you?

I have no hatred for P parts. My own car rides on Fuchs, original Porsche wheel locks, Porsche rear disc brakes, and has a late 944 steering wheel. My rear shocks also originated at the Porsche factory. One day when I get around to it, the 924 stub axles I have will go into my trailing arms. Same goes for the 944 Turbo CV joints in my garage. In fact, I used to own a full set of 911 SC, and 944 parts.

I'm just throwing up an alternative to the enless advice here that you MUST use a Porsche g'box on this forum, even when it is so clearly not the ideal choice, such as in this topic's original question. In fact, I find it very humourous that you can't suggest a Berg 5 on this site without getting the full attack from everyone here. Don't believe me, do a search and try to find any thread where a B5 was suggested and not shot down.

For the original question, I would recommend a 4.37 German 8 bolt R&P, with
3.78
2.25
1.48
1.04
.82

Rebuilt IRS Type 1 ZFs can be had for $900, almost half that of a 901 ZF.

It is possible to build a Berg 5 without doing a rebuild, but as you know, it makes no sense. That is because the normal rebuild parts will set you back less than $100.

You keep quoting your experience in converting your unusually low mileage trans as if it is the norm. It is my experience that 40 year old gearboxes are rarely in fantastic condition. Here's an example of what it costs to rebuild a 901:
http://forums.rennlist.com/rennforum...d.php?t=423034
I can't believe anyone would want to install a 901 that would grind through the gears. Isn't the whole idea to improve the driveability?

[yetibone]

Hahaha!!

Bet you didn't read my last post.

Go ahead. Get angry.

I'm through with this discussion.

[wrenchnride247]

Originally Posted by Bruce2

Of course you just had to take a personal attack. Couldn't keep it technical, could you?

I have no hatred for P parts. My own car rides on Fuchs, original Porsche wheel locks, Porsche rear disc brakes, and has a late 944 steering wheel. My rear shocks also originated at the Porsche factory. One day when I get around to it, the 924 stub axles I have will go into my trailing arms. Same goes for the 944 Turbo CV joints in my garage. In fact, I used to own a full set of 911 SC, and 944 parts.

I'm just throwing up an alternative to the enless advice here that you MUST use a Porsche g'box on this forum, even when it is so clearly not the ideal choice, such as in this topic's original question. In fact, I find it very humourous that you can't suggest a Berg 5 on this site without getting the full attack from everyone here. Don't believe me, do a search and try to find any thread where a B5 was suggested and not shot down.

For the original question, I would recommend a 4.37 German 8 bolt R&P, with
3.78
2.25
1.48
1.04
.82

Rebuilt IRS Type 1 ZFs can be had for $900, almost half that of a 901 ZF.

It is possible to build a Berg 5 without doing a rebuild, but as you know, it makes no sense. That is because the normal rebuild parts will set you back less than $100.

You keep quoting your experience in converting your unusually low mileage trans as if it is the norm. It is my experience that 40 year old gearboxes are rarely in fantastic condition. Here's an example of what it costs to rebuild a 901:
http://forums.rennlist.com/rennforum...d.php?t=423034
I can't believe anyone would want to install a 901 that would grind through the gears. Isn't the whole idea to improve the driveability?

It just so happens my 915 gearbox is at Carquip right now getting rebuilt, and yes they are expensive to rebuild compared to ANY modified T1 tranny...trust me. But, it's what I wanted in my VW.

[oasis]

I'm sure this discussion seems more testy in print than it would have been in person. I appreciate all of the answers and the passion behind them. It gives me much to consider. Thanks!