GermanLook Forums  

Go Back   GermanLook Forums > Technical Section > Suspension

Reply
 
Thread Tools Display Modes
  #1  
Old June 10th 2004, 07:54
danielzink's Avatar
danielzink danielzink is offline
Registered User
 
Join Date: Aug 2002
Location: Lansing, Michigan USA
Posts: 106
944t rear brakes sticking

After doing the 944t conversion I'm having a bit of an issue......

I went for a quick spin the other night (still sorting the FI) and when I got home I noticed as I costed into the garage that the car wouldn't "roll" very well.

I tracked it down to the rear brakes....seems they had been dragging so badly that the rotor was starting to turn a "gold" color from the heat...and the rim was even hot to the touch....

So......do I pull off the calipers and rebuild 'em ?

I got these calipers off eBay..they bled out just fine but I'm worried that there may be some rust or gunk inside keeping the caliper pistons from retracting.

With the car on jackstands - if I press the brake pedal the rears stay pretty tight....I can move 'em - a bit - then after a while they seem to loosen up.

-OR- is it a master cylinder problem.....I'm using a late Ghia m/c....my pedal pressure has been fine up to this point - with no locking up etc...

Thanks !

Dan
__________________
65 notch 2300cc type4

www.danielzink.com
Reply With Quote
  #2  
Old June 10th 2004, 19:29
boygenius's Avatar
boygenius boygenius is offline
Registered User
 
Join Date: Nov 2003
Location: Spring Hill. Florida
Posts: 1,663
Are your rubber rear brake lines new or in good condition. If they are old they might be collapsed inside. The high pressure fluid will go one way to the caliper but will have a hard time flowing back to the master cylinder. When you look at the pistons in th ecaliper do they look shiny or are they a dull grey color. They should be smooth and shiny and free from any pitting. If they are very dirty or pitted the pistons won't return and the pads will drag. You could also still have some air in the system and as you drive the car the air expands in the caliper and pushes the pads out.
__________________
I love my money pit, uhm, err, I mean my car.
1969 beetle in the works... 2.0 type 4 DTM...
2004 Suzuki GSX-R 1000 crashed
www.volksport.net Volksport Kfer Gruppe
Reply With Quote
  #3  
Old June 11th 2004, 06:07
Steve C's Avatar
Steve C Steve C is offline
Registered User
 
Join Date: Sep 2002
Location: Sydney, Australia
Posts: 1,781
Hi

Got to ask a silly question. Do you have enough freeplay on the MC? You could test the boygenius theory by getting the system hot again and then release the line at the caliper and see if there is any pressure in the system.

Steve C
__________________
STI powered 1303 in the works.
Reply With Quote
  #4  
Old June 13th 2004, 15:33
danielzink's Avatar
danielzink danielzink is offline
Registered User
 
Join Date: Aug 2002
Location: Lansing, Michigan USA
Posts: 106
Raybestos BAF-12 Hydraulic Brake Cylinder Assembly Fluid.

Worked like a charm !

I had checked everything.

Hoses, Freeplay everything.......

Then I called one of my mechanic buddies he suggested the BAF-12.


I took the calipers off, took the smallest jewellers screwdriver I could find.

Then worked my way around the seal, pulling it away from the piston a bit..put a squirt of BAF-12....working all the way around all 4 pistons on each caliper.....time consuming..

but!

Then worked the pistons in and out a bit - reassembled the whole thing and voila!

Works great.

Just took the car out for a run...did a few hard stops..a few extended stops..

It all works as it should.

Thanks everyone for their help !!

Dan
__________________
65 notch 2300cc type4

www.danielzink.com
Reply With Quote
Reply


Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)
 

Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is Off

Forum Jump


All times are GMT -4. The time now is 14:04.


Powered by vBulletin® Version 3.8.11
Copyright ©2000 - 2025, vBulletin Solutions Inc.
© www.GermanLook.net 2002-2017. All Rights Reserved