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  #1  
Old September 16th 2014, 15:54
rioprelude rioprelude is offline
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Looks great. What kind of welder are you using for the sheet metal repairs? I'm using a 220v mig with .025 wire and 75/25, and had a hard time butt welding my door sections using the metal clips in your pictures. Wasn't sure if it was just me, or if I needed a smaller mig w/ .023, or a tig. Tx!
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Old September 16th 2014, 20:43
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wrenchnride247 wrenchnride247 is offline
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I'm using a 110v 135 MIG from Hobart with .023 wire 75/25 mix. Try having more "stick out" on the wire out of the nozzle with the 220v. Practice on a scrap piece butted together with the clamps and start close with a tack weld. Then, start having more wire sticking out on the next tack and so on. You will find a length that puts just the right amount of heat/penetration that gives the best weld. On 20ga. and thinner you can really only tack to keep from blowing out or warping.
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1970 T1 W/MassIVe 2913cc RAT/?EFI? w/direct fire (very soon) and 915 trans

1962 SC 1776cc SP 944NA brakes, 993 wheels

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Old September 26th 2014, 11:01
rioprelude rioprelude is offline
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I ended up using a similar method, and had decent results, but wasn't 100% happy with it. I'm going to borrow a friend's Hobart 135 w/.023 to see if it is any easier. Appreciate it!
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Old October 23rd 2014, 22:09
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wrenchnride247 wrenchnride247 is offline
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Some pix of the floor after rust repair and two coats of POR-15 grey.



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1970 T1 W/MassIVe 2913cc RAT/?EFI? w/direct fire (very soon) and 915 trans

1962 SC 1776cc SP 944NA brakes, 993 wheels

VKG
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