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  #1  
Old September 30th 2006, 01:23
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The Pirate The Pirate is offline
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An exploded veiw with a pictoral and written step by step would go a long way to helping our VW brothers and sisters in saving a huge amount of time and money. If you consider how hard it is to 1 find a rack in the fist place and 2 have it be in good shape. Plus if you find a good one they want to much for it. Forget rebuilt ones they often want way to much and are often rebuilt badly.
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Pirate VW Services is looking for weber IDF and IDA carbs "to far gone to repair". We are also looking for 74 Super Beetle and later controll arms that are to badley bent to use or repair. PM for details.

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Last edited by The Pirate; October 3rd 2006 at 18:07.
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  #2  
Old September 30th 2006, 09:18
Tedzbug Tedzbug is offline
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this is something i should be able to do in the near future. But i have to get my car back on the road first.


it is my daily driver and it's been layed up for almost 2 months
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  #3  
Old September 30th 2006, 15:09
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The Pirate The Pirate is offline
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Totaly understand. That is why I just went out and got a whole other frame to work on and modd. That way I can just swap my body over when I am done.
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Pirate VW Services is looking for weber IDF and IDA carbs "to far gone to repair". We are also looking for 74 Super Beetle and later controll arms that are to badley bent to use or repair. PM for details.

Sevice with a yarrhhhh!
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  #4  
Old October 2nd 2006, 17:24
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The Pirate The Pirate is offline
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Woo Hoo!! The boot arrived. Going to tear down my rack tomorrow. Going to replace every bearing in the thing and regrease it.
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Pirate VW Services is looking for weber IDF and IDA carbs "to far gone to repair". We are also looking for 74 Super Beetle and later controll arms that are to badley bent to use or repair. PM for details.

Sevice with a yarrhhhh!
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  #5  
Old October 3rd 2006, 18:06
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The Pirate The Pirate is offline
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Ok so the good news is that my rack is in pretty good shape. Just a little rust, one factory burr on one of the racks teeth and a little wear on the pinion. Getting new bearings next week. Pinion wear on this rack consists of a burr edge along each tooth where each side meets the flat top of the tooth. This will need to be filed and removed. A basic diagram of this is attached to this post as viewed from the end on.

The bad new is that the foam stops are completely destroyed. Fell to peices because some mechanic or PO repacked the rack with a grease that was to caustic. I need to know how thick these peices are in centimeters. Are they both the same thickness or is one thicker. As it stands I am going to have to make new stops out of something. Perhaps some urethane......

Matt. One question which way did you drift the needle bearing out? From the inside out or the outside in? Plus any suggestion as to what tools to use to do this.
Attached Images
File Type: bmp pinion wear.bmp (70.1 KB, 47 views)
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Pirate VW Services is looking for weber IDF and IDA carbs "to far gone to repair". We are also looking for 74 Super Beetle and later controll arms that are to badley bent to use or repair. PM for details.

Sevice with a yarrhhhh!

Last edited by The Pirate; October 4th 2006 at 00:56.
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  #6  
Old October 3rd 2006, 20:38
Tedzbug Tedzbug is offline
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I would make them out of urethane possibly. They were about and inch thick if i remember correctly. i think i knocked the needle bearing out from the inside out.
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  #7  
Old October 4th 2006, 11:46
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The Pirate The Pirate is offline
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Now I just need to find something made out of uerthane. Perhaps some bushing or such though I would prefer to use something that does not have a hole drilled in it....... Hmmmmmm
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Pirate VW Services is looking for weber IDF and IDA carbs "to far gone to repair". We are also looking for 74 Super Beetle and later controll arms that are to badley bent to use or repair. PM for details.

Sevice with a yarrhhhh!

Last edited by The Pirate; October 4th 2006 at 19:48.
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