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Old May 7th 2009, 12:18
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chug_A_bug chug_A_bug is offline
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Nice Work Buddy...
can't wait to See it out THIS summer

Chris.
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Old May 7th 2009, 13:04
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Quote:
Originally Posted by Wally View Post
I think the latter one: if its only a tiny bit out of perpendicular (sp?), it will not fit. If the machined faces of the studs are flat and perpendicular to the mounting surface of the center of the wheel mating area, you have this same problem.
The 'whacking' to drive the studs all the way to properly seat and be perfectly perpendicular is is scaringly great (ask me how I know...), so I can imagine this could be the (simple) cause.
We'll see how she looks when i pull it apart this weekend. Put a steel nut on the stud, tapped it with a hammer, and it didn't move. Hopefully they are aren't bent. I'll get it in a arbor press next week, to make sure they are bottomed out *fingerscrossed*.

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Originally Posted by evilC View Post
Pete,

That bottom coilover bolt looks a tad long. There will be a substantial bending moment on the end of it particularly as you are exclusively using the coilover rather than torsion bars. Is there a clearance problem with the damper body on the alloy arm?

Clive
The coilover spring was binding on the AL arm, and the bolt without spacers was pinching the bottom spherical bearing not allowing it to move. So i spaced it out. Probably too much. When i get some weight in it, the uniball mounted and aligned, i'll have a better idea where the damper will sit. I'll then machine the spacers to get that bolt in further.

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Originally Posted by CLKWRK View Post
I like what you did with the oil cooler, are you going to go dry sump?
Not yet. The carb'd 2275 going in will be full flowed. The 2332T will be drysumped.

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Originally Posted by chug_A_bug View Post
Nice Work Buddy...
can't wait to See it out THIS summer

Chris.
That's the plan. Friday's have become "work on the split day". I'm down to a 4-day work week.


Thanks for the comments guys! Appreciate it.


Pete
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Last edited by petevw; May 7th 2009 at 13:17.
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Old May 7th 2009, 13:13
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petevw petevw is offline
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Looking at this pic, what are the 4 holes all about on the springplate?



The 2 round ones on the left have regular bolts to bolt to the arm. The far right hole has what looks to be a camber bolt with a huge hex head on the inside. Does the middle hole stay empty? Does it need another bolt? I can't recall if i have this "camber bolt" on the drivers side. I'll have to look again. Is the Camber bolt used for setup, and them removed after cranking down the other 3.

Am i way off here?

Pete
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Old May 7th 2009, 13:23
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I love seeing fat steamroller tires on a bug, it's just awesome. I don't know why but one of my favorite parts on your car is the CF crotch cooler doors. How much wider are the rear fenders? Keep up the good work and keep the progress pics coming
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Old May 8th 2009, 02:53
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petevw petevw is offline
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If i remember correctly, the fenders are 1.5inch wider.

The crotch coolers are just a carbon plate at the moment. I plan to make them functional flaps in the future. I have the grills and springs for them, just need to make the hinges and grill support. I like them too......
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Last edited by petevw; May 8th 2009 at 05:00.
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Old May 8th 2009, 11:50
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volkdent volkdent is offline
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Looking REALLY nice, love the wheels.

Jason
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Old May 9th 2009, 03:51
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petevw petevw is offline
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The MSS carbon door panels didn't fit well, as they are a little undersized. Bought a set from CarbonJoe and they were worse for the ribbed doors. The CarbonJoe set fit the later doors well, so sold them to Chris(Chug-a-bug). So had to figure how to make these MSS's work. Mounting: The velcro kept on peeling off when it is hot, so figured stick it on with some silicone. Silicone would be a bitch to pull off if needed. Since the panels are undersized and show the original mounting holes on the door, i had to do something different.

Talked to Lanner at our local meeting. He said, make up some hardware to retain them. So this is what i came up with. Prototype below was made from a piece of Mycarta. Looked like it would work, so made them out of aluminum. Will have to trim the carbon down to fit properly within the hardware.

Went to Brafasco, Fabory, Metrican, and Fastenal trying to find something i could use to bolt up the door's blind holes. The couldn't think of anything. Grabbed a huge catalogue from Fastenal and found Rivet nuts. Tried them in one hole last week, didn't like them. Ordered Jam Nuts on Monday, and got them today. The outer diameter(wasn't specified) and ended up too big for the holes in the door. I'm not going to drill them bigger. Screwed around with a J-Clip and i think this will work. Need to grab some liquid rubber to cover them so they don't damage the door/paint on the inside.











Mocked up:



You can see above, if the mounting hardware wasn't there, the door's holes would be left exposed. The panels now need to be trimmed to fit the corner radius's and edges.

What do you guys think i should do with the plates? Wouldn't leaving them silver/polished be too much around the door?

I was thinking of anodizing them black with a polished or chromed fastner. Any ideas?

Pete
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Last edited by petevw; May 9th 2009 at 04:05.
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